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Quick Details

  • Type: Filling Machine
  • Condition: New
  • Application: Beverage, Food
  • Packaging Type: Cartons
  • Packaging Material: Wood
  • Automatic Grade: Automatic
  • Driven Type: Electric
  • Voltage: 220V/380V
  • Power: 6.57kw
  • Place of Origin: Jiangsu, China (Mainland)
  • Brand Name: jiayuan
  • Model Number: DGCF24-24-8
  • Dimension(L*W*H): 6250*3050*2400
  • Weight: 4500kg
  • Certification: CE SGS
  • After-sales Service Provided: Engineers available to service machinery overseas
  • Keywords: carbonated beverage production line for different bottles
  • Processing Types: Washing Filling Capping
  • brand name: jiayuan
  • Function: Filling Sealing Forming
  • Filling material: Flowing Liquid
  • automatic grade: automatic
  • Feature: Filling Fast Filling Accuracy
  • voltage: customized
  • Warranty: One Year
  • control: touch screen

Packaging & Delivery

Packaging Details wooden case
Delivery Time Shipped in 45 days after payment

  

Product Description

 

  CE SGS certificated carbonated beverage production line meet filling technical requirements

 

Characteristics:

 

The primary components of the machines are adopted with the world famous products. The parts directly contracted with water are all adopted with food grade stainless steel without dead angle so they can be cleaned easily. Only exchanging start wheel, feeding screw, and arc guide plate while exchanging the model of bottle to be need. High filling speed and mass flow rate, high precision of filling valve and the control of liquid level is accurate without loss. The capping head is adopted magnetic-constant-torque device to ensure the high capping quality without damages.

 

 

Technical parameters

 

Model

DGCF24-24-8

DGCF32-32-10

DGCF40-40-12

Production capacity(500ml)

6000-8000

8000-12000

8000-12000

Filling precision

≤±5mm(liquid level)

Filling pressure(MPa)

<0.4

Polyester bottle standard(mm)

Bottle neck: 50-100 bottle height:150-320

Suitable cap shape

Plastic screw cap

Water pressure of washing bollte(MPa)

0.18-0.25

Water consumption for water bottle(kg/h)

2500

3000

3000

Spraying positon

6

12

12

Dripping bottle position

3.5

7

7

Gas source pressure

0.4

Gas consumption (m3/min)

0.4

0.5

0.5

Total power

(kw)

6.57

8.07

8.07

Total weight

4000

5000

5000

Dimension(L*W*H)

mm

2750*2180*2200

3600*2200*2600

3600*2200*2600

 

 

Rinsing machine

 

 The rotary wheel is a fully AISI304 stainless steel welded structure.The machine applies unique overturning bottle clamp, which is an innovation of our company. This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp. Made of AISI304 stainless steel, this bottle clamp is hygienic and durable. The high efficiency atomizing spray nozzle installed on bottle clamp incorporating technology from Spaying Systems Co. Ltd., is capable of cleaning any part of bottle inner wall, and also saves rinsing water.Covering of bottle clamps and elevator are product of IGUS. The rinse is driven by driving system positioned inside machine frame via gear transmission

 

 

 

 

 Filling machine

 

The filler is designed and manufactured with application of Italy technology, providing hardware guarantee for securing product quality and reducing loss.  Rotary wheel are fully made of stainless steel AISI304. Filling valves are designed and manufactured with German technology, made of AISI316L, featuring high filling accuracy and high filling speed. Bottles are raised and lowered by cam controlled lifting cylinder. Valve opening mechanism is actuated by air cylinder. All sliding bushes of lifting device use Igus (Germany) anti-corrosion maintenance free

 bearing. Hydraulic pump is float-ball controlled. The filler is driven by driving system positioned inside machine frame via gear transmission

 

 

 

Capping machine

 

 The capper is most precise part in 3 in 1 filling machine, because the quality of machine ism important to running credibility and product quality.The cover track has the device to prevent the reversal cover from passing and pick out the reversal cover. Meanwhile the photoelectric switch can stop the machine automatically when there is no cover on the track, by which it can avoid bottle without cover effectively. It also has the bottle check-up switch. Together with cylinder on the joint of the cover track and cover lift, they can control the cover flow and stop it in case no bottle to reduce the quantity of cover. Highly effective acentric way for cap sorting to reduce the abrasion.

 It has the check-up device to control the cover lift.

 

 

 

Certifications

    

Packaging & Shipping

 

 

 

Electrical apparatus

Electrical apparatus are mainly from SIEMENS, OMRON, DELIXI, Schneider, MITSUBISHI, Airtac, We will use the electrical apparatus as the customer's requirement.

 

 

Our Services

1)     One year warranty for the whole system.

2)     Free equipment installation and debugging.

3)     After one year, we can help you to maintain the machine and the accessories are provided only one the cost price.

4)     We can provide internship service and help you train the operator and mechanic.

5)     Free beverage production technology and process configuration.

6)     We can help you to design the product line, workshop and provide turn-key project.

 
 
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